Endo Tribune Asia Pacific No. 1, 2016
Twisted files and adaptive motion technology: A winning combination for safe and predictable root canal shaping / A commitment to German quality / Apical transportation
Twisted files and adaptive motion technology: A winning combination for safe and predictable root canal shaping / A commitment to German quality / Apical transportation
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complete healing and absence of infection1 while the overall long-term goal is the placement of a definitive, clinically successful restoration and preservation of the tooth.2 Successful endodontic treatment depends on a number of factors, including proper instrumentation, successful irrigation and decontamination of the root-canal system right to the apical terminus in addition to hard to reach areas such as isthmuses, and lateral and accessory canals3, 4 (Fig. 1a & b). The challenge for successful endodontic treatment has always been the removal of vital and necrotic remnants of pulp tissue, debris generated during instrumentation, the smear layer, microorganisms, and micro-toxins from the root-canal system.5 It has been accepted that even with the use of rotary instrumentation, the nickel-titanium instruments currently available only act on the central body of the root canal, resulting in a reliance on irrigation to clean beyond what may be achieved by these instruments.6 ‘Shaping canals creates sufficient space to hold an effective reservoir of irrigant that, upon activation, can penetrate, circulate and digest tissue from the uninstrumentable portions of the root canal system.’ 7, 8 Several challenges often arise during root canal preparation. Some of the most common ones are anatomic factors that may prevent negotiation to the apical termini, as well as ledge formation, perforation and file separation.The introduction of Nickel-Titanium (NiTi) alloy in endodontics presented a significant improvement, allowing good results in terms of cleaning and shaping of root canals, while reducing operative time and minimising iatrogenic errors.9, 10 Thanks to the superior mechanical properties of the NiTi alloy, it was possible to use endodontic instruments of greater tapers in continuous rotation, increasing the effectiveness and rapidity of the cutting. However, several studies reported a significant risk of intracanal separation of NiTi rotary instruments.11–14 In fact, file separation via torsional and cyclic fatigue has created the biggest fear and risk for dentists using rotary NiTi files for root canal treatment.11, 12, 15 Because TF files are twisted and not ground, no surface microfractures occur on their surface and therefore do not need be polished away; thereby not dulling the cutting edges and retaining their efficient cutting ability.21–23 1a 1b Figs. 1a & b: The complexity of root canal anatomy is demonstrated by these cleared samples of maxillary molars. Although multiple factors contribute to file separation, cyclic fatigue has been shown as one of the leading causes.16 Fatigue failure usually occurs by the formation of microcracks at the surface of the file that starts from surface irregularities often caused by the grinding process during the manufac- treatment technology that changes the crystalline structure completely so the triangular cross section NiTi file blank can be twisted while maintaining the natural grain structure. More precisely, TF instruments are created by taking a raw NiTi wire in the austenite crystalline structure phase and Because of the increased flexibility, the TFs maintains the original canal shape better, minimises canal transportation and stays centred even in severely curved root canals.24, 25 In addition to the development of heat treated TF technology to improve the performance and safety of NiTi instruments, the file design has also been changed with respect file dimensions, tip configuration, cross-section and flute design. More recently, a third factor has become important in this search for stronger and better instruments: Movement Kinematics, the branch of motion in which the objects move.26 3 2 Fig. 2: Colour-Coded File Identification. An intuitive, colour-coded system designed for efficiency and ease of use. Just like a traffic light – start with green and stop with red.—Fig. 3: ElementsTM Motor. Settings for TFTM Adaptive, TFTM, K3, Lightspeed, M4 Safety Handpiece and custom settings for personal preference. turing. During each loading cycle microcracks develop, propagating getting deeper in the material, until complete separation of the file occurs.17 All endodontic files show some irregularities on the surface, and inner defect, as a consequence of the manufacturing process, and distribution of these defects influence fracture strength of the endodontic instruments.18, 19 Since the introduction of NiTi in 198820, varied instrument designs with claims of superior cyclic fatigue resistance have been propagated. However, there were no major changes in the manufacturing process/raw materials until the introduction of the second generation of NiTi files, ie, M-Wire (DENTSPLY Tulsa Dental Specialties) in 2007 and Twisted File (TF, Kerr Endodontics Formerly Axis/ SybronEndo) in 2008. transforming it into a different phase of crystalline structure (R-phase) by a process of heating and cooling. In the R-phase, NiTi cannot be ground but it can be twisted. Once twisted, the file is heated and cooled again to maintain its new shape and convert it back into the austenite crystalline structure, which is super elastic once stressed. The manufacturing process aims at respecting the grain structure for maximum strength as grinding creates microfracture points during the manufacturing of the instruments. Recent literature data shows that a reciprocating motion can extend cyclic fatigue resistance of NiTi instruments when compared to continuous rotation,27, 28 mainly because it reduces instrument stress. As the instrument rotates in one direction (usually the larger angle) it cuts and becomes engaged into the canal then it disengages in the opposite direction (usually with the smaller angle) and the stresses are therefore reduced. Following these concepts new instruments have been recently commercialised; Reciproc (VDW) and WaveOne (DENTSPLY Maillefer), which uses specifically developed motors that produce a specific reciprocating movement (using approximately 150 to 30° angles). This reduction of instrumentation stress (both torsional and bending stress) is the main advantage of reciprocating movements. It has been shown that a lot of different reciprocating movements can be used, each one affecting the performance and the safety of the NiTi instruments. Therefore, when discussing the advantages and disadvantages of reciprocation, the exact motion should also be mentioned, since the actual angle of reciprocation can have substantial influence on both the clinical and experimental behaviour of NiTi instruments.15 Another possible advantage of reciprocation could be better maintenance of original canal trajectory, mainly related to lower instrumentation stress and consequently its elastic return. However, it must be underlined that reciprocation does not affect the inherent rigidity of the instruments. If a quite rigid NiTi instrument of greater taper is slightly forced into a curved canal, it will create more canal transportation than a more flexible one, due to its inherent tendency to straighten. Moreover, tip design could strongly influence canal transportation, SM1: #20/ .04 SM2: #25/ .06 SM3: #35/ .04 ML1: #25/ .08 ML2: #35/ .06 ML3: #50/ .04 SMALL (SM) MEDIUM/ LARGE (ML) 4 TF instruments are manufactured using a proprietary heat For more than a decade, NiTi instruments have been traditionally used with a continuous rotary motion, but more recently a new approach to the use of NiTi instruments in a reciprocating movement had been introduced by Yared.11 The clockwise (CW) and the counterclockwise (CCW) rotations used by Yared were four-tenths and two-tenths of a circle respectively and the rotational speed utilised was 400 rpm. The concept of using a single NiTi instrument to prepare the entire root canal was made possible due to the fact that a reciprocating motion is thought to reduce instrumentation stress. 5 Fig. 4: The motion of TFTM Adaptive instrument changes from rotary into reciprocation mode, with specifically designed CW and CCW angles which may vary from 600–0° to 370–50°.—Fig. 5: File size reference chart.[2] => ENDO NEWS 18 with a cutting tip being more dangerous that a non-cutting pilot tip. While reciprocation with NiTi instruments have become very popular in recent years, with a significant number of published articles, some of these studies have shown that there is also inherent disadvantages in the reciprocating 6 torque demand on the file, due to entrapment of debris within the flutes. To reduce this tendency some authors have advocated the use of NiTi rotary glide path instruments, before using a WaveOne or Reciproc instruments, but in this case the overall technique is no longer a single file technique but a more complex and more costly technique which utilises stant, but vary depending on the anatomical complexities and the intracanal stresses placed on the instrument. This ‘adaptive’ motion is therefore meant to reduce the risk of intracanal failure, without affecting performance, due to the fact that the best movement for each different clinical situation is automatically selected by the Adaptive motor. It is quite interest- 7 Fig. 6: Deep shaping. The clinical use of a second instrument (06/35) after the 08/25 significantly increases the preparation in the apical one third, improving the quality of canal shaping and allowing room for enhanced irrigation. This will also allow the use of the apical negative pressure devices such as the EndoVac to safely deliver abundant quantities of sodium hypochlorite to the apex without the risk of apical extrusion.—Fig. 7: M4 Safety Handpiece. movements. It is well known that a small inadvertent extrusion of debris and irrigants into the periapical tissues is a frequent complication during the cleaning and shaping procedures, both with manual stainless steel and nickel-titanium rotary instrumentation techniques.29, 30 However, recent studies have shown that commercially available reciprocating instrumentation techniques seem to significantly increase the amount of debris extruded beyond the apex31, 32 and, consequently, the risk of postoperative pain. A clinical study comparing Reciproc and NiTi rotary instruments has also confirmed these findings.33 Since reciprocation movement is formed by a wider cutting angle and a smaller releasing angle, while rotating in the releasing angle, the flutes will not remove debris but push them apically. Reciproc and WaveOne motions are very similar (even if not precisely disclosed by manufacturers), and this fact could also explain the higher incidence and intensity of postoperative pain that has been found in recent research studies.33, 34 Moreover, both WaveOne and Reciproc techniques use a quite rigid, large single-file of increased taper (usually 08 taper, size 25), which is directed to reach the apex. In many cases, in order to reach the apical working length, reciprocating instruments are used with apically directed pressure, which produces an effective piston to propel debris through a patent apical foramen, and possibly directing debris laterally, making canal debridement more difficult. Since instruments are commonly used without first performing preliminary coronal enlargement, this may result in a greater engagement of the file flutes and consequently may produce more torque and/or applied pressure on the file. Moreover, the cutting ability of a reciprocating file is decreased when compared to continuous rotation. Debris removal is also less, thus increasing the frictional stress and TF Adaptive ing that the clinician will hardly perceive the differences in the changing motion, due to a very sophisticated algorithm, which permits a smooth transition between the changing angles. The TF Adaptive technique has been proposed in order to maximise the advantages of reciprocation, while minimising its disadvantages. By using a unique, patented motion, the innovative TF Adaptive Motion technology, together with an original three-file technique, most clinical cases can be treated effectively and safely (Fig. 2). As far as disadvantages of reciprocation are concerned, TF Adaptive motion is a reciprocating motion with cutting angles (CW angles) much greater than WaveOne/Reciproc movements. This results in the TF Adaptive instrument is working for a longer time with a CW angle, which allows better cutting efficiency and removal two different types of Niti instruments, glide path instruments and then shapers.35, 15 TF Adaptive employs a patented unique motion technology, which automatically adapts to instrumentation stress, when used in the Elements Motor while in TF Adaptive setting (Fig. 3). When the TF Adaptive instrument is not (or very lightly) stressed in the canal, the movement can be described as a continuous rotation, allowing better cutting efficiency and removal of debris. The crosssectional and flute design are meant to perform at their best in a clockwise motion. More precisely, it is an interrupted motion with the following CW-CCW angles: 600–0°. This interrupted motion is as effective as continuous rotation in lateral cutting, allowing optimal brushing or circumferential filing for better debris removal in oval canals. This interrupted motion also minimises iatrogenic errors by reducing the tendency of ‘screwing in’ (aka pull down), that is commonly seen with NiTi instruments of great taper that are used in continuous rotation. On the contrary, while negotiating the canal, due to increased instrumentation stress and metal fatigue, the motion of the TF Adaptive instrument changes into a reciprocation mode, with specifically designed CW and CCW angles that may vary from 600–0° to 370–50° (Fig. 4). These angles are not con- 8 Endo Tribune Asia Pacific Edition | 11/2016 As mentioned before, flexibility is a fundamental property to minimise iatrogenic errors while negotiating canals, both in reciprocation and in continuous rotation. The use of a reciprocating movement, therefore, does not significantly help a NiTi instrument of greater taper to negotiate curved canals with no iatrogenic errors. It mainly helps to reduce instrumentation stress and the risk of intracanal failure. In addition, a study aimed to compare the frequency of dentinal microcracks after root canal shaping with two reciprocating (Reciproc and WaveOne) and one combined continuous reciprocating motion Twisted Files Adaptive (TFA) rotary system. Ninety molars were chosen and divided into three groups of 30 each. Root canal preparation was achieved by using Reciproc R25, Primary WaveOne and TFA systems. All the roots were horizontally sectioned at 15, 9 and 3 mm from the apex. The slices were then viewed each under a microscope at x 25 magnification to determine the presence of cracks. The absence/presence of cracks was recorded, and the data were analysed with a Chi-square test. The significance level was set at P < 0.05. The results found that instrumentation with Reciproc produced significantly more complete cracks than WaveOne and TFA (P = 0.032). The TFA system produced significantly less cracks then the Reciproc and WaveOne systems apically (P = 0.004). The study concluded that within the limits of this study, the TFA system caused less cracks then the full used only when a greater apical enlargement is needed due to larger original canal dimensions and/or enhanced final irrigation techniques. The sequences are also different in their shaping concepts. Each file of the sequence being used is taken to full working length in a ‘crown down’ manner so that the root canal wall is internally sculpted incrementally, allowing dentin debris and tissue to be evacuated coronally rather than to be pushed apically. This may reduce the risk of canal blockage and the extrusion of debris into the apical tissues. The SM 1 file (single colour band green, 04 taper 20 tip size) is an excellent flexible Glide Path file which may be used with either sequence to preenlarge the canal thereby decreasing instrument stress for the next larger size file in sequence. This also allows better maintenance of the original canal trajectory (Figs. 2 & 5). The final apical enlargement with a size #35 file is not only meant to allow the use of the Endovac (EndoVac Kerr Endodontics, Orange, CA) irrigation technique, but to improve canal shaping by touching more canal walls. Figure 6 clearly shows how improved and deeper the apical one-third shape is when a 06 taper 35 tip instrument follows a 08 taper 25 tip instrument. This is why in the majority of cases two instruments are much better than a single file technique, provided that the second instrument is a flexible one. The superior flexibility allowed by the use of TF technology permits 9 Fig. 8: TFTM Adaptive Technique Card. Size and Sequence Determination.—Fig. 9: EndoVac Apical Negative Pressure Irrigation System. The Master Delivery Tip (MDT) accommodates different sizes of syringes filled with irrigant, the macro cannula is attached to the autoclavable aluminum hand piece and the micro cannula is attached to an autoclavable aluminum finger piece. The macro cannula, the micro cannula and the MDT are connected via clear plastic tubing. The tubes are connected to the high volume suction of the dental chair via the Multi-Port Adaptor. of debris (and less tendency to push debris apically and laterally), because the flutes are designed to remove debris in a CW rotation. This results in TF Adaptive taking advantage of the use of a motion that is more similar to continuous rotation for optimal debris removal. There are obviously some changes in the angles depending on canal anatomy (the more complex, the smaller the CW angle), but they do not seem to significantly influence the overall result. On the contrary, these changes influence resistance to metal fatigue, since TF instruments used with Adaptive motion were found to have superior resistance to cyclic fatigue when compared to the same TF instruments used in continuous rotation.36 reciprocating system (Reciproc and WaveOne). Single-file reciprocating files produced significantly more incomplete dentinal cracks than full-sequence adaptive rotary motion.39 The TF Adaptive technique is basically a three file technique, designed to treat the majority of cases encountered in clinical practice. Available are two sets of three file systems, one for small, calcifying and severely curved canals and one system for more ‘standard’ and larger canals, allowing adequate taper and increased apical preparation in both scenarios. The number of instruments within each sequence can also vary and adapt to canal anatomy, with the last instrument of the sequence TF Adaptive to follow these criteria, and safely enlarge canals with minimal risk of iatrogenic errors like tooth weakening and canal/ apical transportation. The use of a more rigid alloy would have not made this possible, especially in curved canals.”15 TF Adaptive technique TF Adaptive is an intuitive, color-coded system designed for efficiency and ease of use. The colour-coded system is based on a traffic light. The first instrument in sequence is green. The second instrument in sequence is yellow and the third instrument in sequence, if required, is red. Green means go. Yellow means continue or stop. Red means stop (Fig. 2).[3] => Endo Tribune Asia Pacific Edition | 11/2016 ENDO NEWS 19 Coronal access and glide path Adaptive matching Paper Points may be used to dry the canals. 1. Place rubber dam. 2. Obtain straight line coronal access with slightly diverging axial walls adhering to the concept of Minmimally Invasive Endodontics.37 3. Achieve apical patency and establish an apical glide path using #8 hand file, follow that with a #10 hand file and continue at least with a #15 hand file. Glide path may be facilitated with the M4 Safety Handpiece (Kerr Endodontics, Orange, CA) (Fig. 7). The pulp chamber should be filled brimful with NaOCl (Sodium Hypochlorite). Obturation Canal size and file sequence determination (Figs. 5 & 8) Small Canals (SM) Using tactile feel, if you struggle to get a #15 K-File to working Dr Gary Glassman is the author of numerous publications. He lectures globally on endodontics, is on staff at the University of Toronto, Faculty of Dentistry in the graduate department of endodontics, and is Adjunct Professor of Dentistry and Director of Endodontic Programming for the University of Technology, Kingston, Jamaica. Gary is a fellow of the Royal College of Dentists of Canada, Fellow of the American College of Dentists and the endodontic editor for Oral Health dental journal. He maintains a private practice, Endodontic Specialists in Toronto, Ontario, Canada. His website is www.drgary glassman.com and his office website is www.rootcanals.ca. He can be reached at drg@drgaryglassman.com. Gianluca Gambarini is a full-time Professor of Endodontics, University of Rome, La Sapienza, Dental School. He is head of the Endodontic Department International lecturer and researcher. He is author of more than 450 scientific articles, three books and chapters in other books. He has lectured all over the world (more than 350 presentations) and has been invited as a main speaker in the most important international (AAE, IFEA, ESE) and national endodontic congresses in Europe, North and South America, Asia, Middle East, Australia and South Africa. Prof. Gianluca Gambarini still maintains a private practice limited to Endodontics in Rome, Italy. Dr Sergio A. Rosler has been the Assistant Clinical Teacher in numerous graduate and post-graduate Endodontic Programs and was Clinical Fellow Teacher at Warwick Dentistry University in the United Kingdom. Dr Rosler has lectured at conferences and several universities around the world. He maintains a private practice limited to Endodontics in Buenos Aires, Argentine and can be reached at sergiorosler@gmail.com. TF Adaptive matching Gutta Percha in combination with the Elements Free Cordless Obturation system37 may be used to obturate the root canal system. Alternatively, TF Adaptive carriers may be used. Conclusions 10 Fig. 10: CBCT (Cone Beam Computerised Tomography) three dimensional visualisation of TFA preparation (SM sequence) in a complex molar, showing proper shape, tapered preparation and excellent maintenance of canal trajectories. (Courtesy of Dr Lucila Piasecki, Brazil and Prof. Gianluca Gambarini, Italy) length (WL) then the canal size is deemed to be ‘small’. Use the Small Pack (one colour band) and its instrument sequence. The small sequence may also be used in severely curved canals as well as roots that may be very thin and the risk of strip perforation is a possibility. Medium/ Large Canals (ML) Using tactile feel, if a #15 K-File feels loose at working length then the canal size is deemed to be ‘medium/large’. Use the Medium/ Large Pack (two colour bands) and its instrument sequence. Establish working length Working length should be established with a reliable apex locator. A radiograph may help the clinician as well. TF Adaptive canal shaping technique 1. Use the ‘TF Adaptive’ setting on your Elements Motor (Fig. 3). 2. Ensure the pulp chamber is flooded with NaOCl or EDTA and make sure the file is rotating as you enter the canal. 3. Slowly advance the green (SM1 or ML1) with a single controlled motion until the file engages dentin then completely withdraw the file from the canal. Do not force apically. Do not peck. 4. Wipe off the flutes. Deliver irrigant to the pulp chamber and confirm canal patency with a #15 handfile K-File. 5. Repeat steps 3 and 4 using the file you started with until working length is achieved. 6. Repeat steps 3 and 4 with the yellow SM2 or ML2 until the file reaches working length. If the desired apical size is achieved the sequence is complete. For larger apical sizes, repeat steps 3 and 4 with the red SM3 or ML3 until the file reaches working length. Note: All TFA files may be used in a brushing manner directed towards the external surface of the root away from the canal curvature when retrieving the file from the canals. Irrigate and dry When irrigating with EndoVac (apical negative pressure irrigation system),2 in small canals, you must take SM3 to working length. In medium/large canals, you must take at least ML2 to working length. Note that the Microcannula is .32 mm in diameter (Fig. 9). TF have also found that Adaptive Motion Technology works well with other ground file rotary systems making their use safer especially in smaller and curved canals. This technology allows the TF Adaptive file to adjust to intra-canal torsional forces depending on the amount of pressure placed on the file. This means the file is in either a rotary or reciprocation motion depending on the situation and adjusts appropriately. This winning combination results in exceptional debris removal with the tried and trusted classic rotary Twisted File design and less chance of file pull down and debris extrusion with Adaptive Motion Technology. TFA employs Twisted File technology and Adaptive Motion Technology. The TF Adaptive file design is based on clinically proven Twisted File technology, which means the file is twisted to shape for improved file durability, features R-Phase Technology to improve file flexibility and strength while maintaining the original canal curvature minimizing canal and apical transportation (Fig. 10). Editorial Note: A complete list of references is available from the publisher. This article originally appeared in Oral Health dental journal MAY 2016. Adaptive Motion Technology is based on a patented, smart algorithm designed to work with the TF Adaptive file system. The authors Disclaimer: Drs. Gambarini and Glassman are the inventors of Adaptive Motion and receive a nominal royalty from Kerr. AD[4] => ENDO BUSINESS 20 Endo Tribune Asia Pacific Edition | 11/2016 A commitment to German quality By Marc Chalupsky In the field of endodontics, instruments of different sizes and angles and with various handles have been developed for root canal therapy— from simple stainless-steel files to today’s high-tech instrumentation systems. VDW is one of the most well-known manufacturers of endodontic products in the world. Most of the 52 million instruments it produces annually are manufactured in Munich in Germany. For more than 145 years, VDW has been operating from its site in the heart of Europe, where it manufactures endodontic instruments in a shift operation. The company granted Dental Tribune an exclusive look behind the scenes of its high-tech facility, spanning 3,000 m2. Every dentist knows that optimal root canal preparation requires a highly flexible file system with extremely good cutting performance and low material fatigue. Furthermore, the file system must be easy and quick to use and suitable for preparing even severely curved root canals. Today, there is a range of systems available to dental specialists including those based on reciprocating or continuously rotating motion, as well as hand instruments. With its single-file reciprocating system RECIPROC, for example, VDW offers a safe solution for optimal root canal preparation. 3 Not all files are equal Endodontic instruments are essentially of three designs: K-typefiles, reamers and Hedstrom files. Reamers and K-type-files have a triangular or square cross-section and a cutting edge angle that determines the cutting and debriding performance and therefore the effectiveness of the instrument. The design of the instrument tip, which cuts either actively or passively, is crucial. An inactive tip advances the instrument safely within the canal. The instruments generally have a handle, a shaft and a working part. While the length of the working part always remains the same at 16 mm, the length of the shaft can measure between 5 mm and 15 mm. A colour-coding system is used for easy visual identification of the diameter. The ISO standard specifies the lengths, dimensions, toler- 1 2 ances and minimum requirements for mechanical resistance. Colour coding of white, yellow, red, blue, green and black, and various symbols indicate the individual types and sizes of instruments. The standard also precisely specifies the conicity, accurate to the millimetre. The tolerance range is less than 0.02 mm, but the measurement of the tolerance may be significantly over the limit, depending on the manufacturer. Additionally, silicone stoppers are used to determine the length of the root canals. The manufacturing process for Hedstrom files consists of eight steps: straightening the wire, The instrument’s cross-section and the material used play an important part here, and this in turn has an effect on the production. Finally, the angle of twisting (deflection) and the strength determine the quality of the instrument, especially the cutting performance. Sharpness decreases with repeated use. Visions of endodontic heaven Dental Tribune was granted direct access to operations at one of the most innovative manufacturers in the field of endodontics. While the company has a 145-year 4 grinding, washing, ring marking, injection moulding of the handle, printing, attaching the stopper and packaging. For barbed broaches, the wire is also first straightened, then machined, washed and straightened again, the handle injection moulded and the instrument finally packaged. Reamers and files are generally machined into a triangular or square form and then twisted. In this way, depending on the bending moment, torsion and deflection, instruments are formed that have absolute flexibility and the highest possible fracture resistance. The bending moment indicates that moment of the bending of the instrument during production when it no longer reverts to its original form. An instrument once bent cannot be bent again, otherwise there is a risk of brittleness and fracture. The torsion, that is the twisting of the files, differs depending on the force effect and material. divided into sterile and non-sterile instruments. Using the Flexicut and NiTi K-type-files, preparation is problem-free even in the case of severely curved and narrow root canals. The company is particularly proud of its RECIPROC system, consisting of reciprocating instruments for mechanical preparation, paper points and gutta-percha. Apex locators, obturation systems such as GUTTAFUSION, an ultrasonic device and materials for filling root canals are displayed in another glass case. The tour began with the machines for cutting and straightening the wires (Fig. 1). Most file systems use highly flexible, frac- finished instruments using a digital measuring system and visually inspecting them under a microscope. This system, like the entire production process, is fully automated (Fig. 2). The process is properly validated to ensure that VDW can always provide the same quality and reliable monitoring. The washing plant cleans the instruments and completely removes the oil used in production, for example. A gripper then takes the deposited instruments and machines in the ring marking. The colouring is done within a few seconds. The ink is then dried and the instrument is inspected again by camera (Fig. 3). The next procedure is attaching the handle. The robot trims the instrument at the top so that it is wide enough to connect the wire firmly to the handle. “This step is often left out with fake copies so that the handle slips off,” said Picard, referring to the counterfeit products on the market, which is a global concern for both manufacturers and dentists. This is followed by the injection process to form handles around the wires, which are first placed into moulds, depending on the ISO diameter of the instruments. The plastic used is a high-performance polymer that can be sterilised repeatedly and can therefore be used in autoclaves. The granules are recycled to a certain extent. Injection moulding 5 history, the well-maintained business premises look very modern. VDW was one of the first European manufacturers of endodontic instruments, and today offers products for the entire treatment process—including preparation and irrigation, root canal filling and post-endodontic maintenance. VDW emphasises simplicity and efficiency in its systems, allowing both general practitioners and specialists to provide optimal treatment in a few steps. At the facility in Munich, Gregor Picard, Director of Operations at VDW, took us through the entire production process for the company’s manual, rotating and reciprocating instruments. Just in front of the main entrance, visitors are given an overview of VDW’s products, such as file and reamer sets for root canal preparation with rotational cutting, debriding and filing action, ture-resistant stainless steel combined with a special alloy. For almost 30 years, the industry has relied not only on chromium– nickel–stainless-steel alloys but also on nickel–titanium alloy (NiTi), known for its pseudo-elasticity. NiTi files are used particularly in severely curved root canals. Owing to other beneficial properties, including shape memory (the material returns to its original form), super-elastic behaviour and good biocompatibility, dentists are increasingly opting for NiTi files, but not dispensing with stainless-steel files. “We are constantly working on new alloys, materials and geometries. However, it is just a question of refinements these days; the conical tapered form of the instruments and the NiTi alloy have proven themselves,” said Picard. The wires are subsequently machined. Straight after this procedure, an employee checks the is applied gently, but extremely quickly. The precise injection moulding machines are some of the fastest in the industry. Injection moulding of the handles requires a great deal of expertise and experience. The high-performance robot produces 16 instruments in 14 seconds. The instruments are printed on using tampography (pad printing), a special process used for printing on the front and side of the instrument. The silicone stoppers are then applied according to instrument length. The stopper is brought from the hopper machine in an automated process and a collet chuck holds it firmly while the instrument is pushed through the stopper. The instruments go into large machines during the washing process, and here a technician must constantly ensure a sterile environment. Therefore, a machine creates a clean room environment in order[5] => ENDO BUSINESS Endo Tribune Asia Pacific Edition | 11/2016 21 cially as standards of living continue to improve,” said Di Hu, Export Manager for Asia at VDW. to allow sterile packaging after the washing procedure. An automated packing facility sorts all of the instruments into boxes and blister packs. The instruments are then deposited into crates within the clean room environment. Employees line these with sterile bags and they are then sealed with lids in the clean room area and sent for final packaging. They are marked to indicate sterilisation status. VDW sends the goods for sterilisation again before shipping in order to ensure that there are no bacteria when they leave the warehouse. If desired by a customer, a small laser can be used to mark the blisters for individual needs. 6 The warehouse follows a chaotic storage process—in a positive sense. With storage locations defined according to aisles, the products are stored in available spaces where they fit best, rather than according to category. This allows for the most efficient use of space. The system tracks the available spaces, scans the goods and knows automatically when sufficient goods have been removed. Each order is digitised and production begins immediately after receipt. Because the logistics and production are precisely controlled according the number of each product, there is no over- or underproduction. At the time of the visit, an employee was preparing a few pallets for China (Fig. 4). Everything is monitored Even more impressive than the almost fully automated production is the monitoring technology. The specially developed camera system is probably one of the most advanced in the dental industry. One example is the ring marking. Each ring is checked for diameter, width and colour application. The system will then indicate “green”, signifying that all is OK, or “red” to flag a problem (Fig. 5). Instruments with no ring colour are automatically removed. Another camera checks the twisting of reamers and files according to length and degree of twisting, preventing any warped instruments from going any further in the production process. Yet another camera checks the barbs on the broaches. A further camera monitors the status of the boxes and blisters and verifies the geometries of the instruments and their colours by means of images. The camera detects the tiniest deviations in the instruments and packaging—even individual particles— and these packs are separated automatically. Another camera checks the labels. If there has been a printing error or an incorrect label has been used, the affected item is immediately separated by the machine. Each process step undergoes quality control by camera (Fig. 6). This means that no rejects proceed to the next stage. “The longer a defective item is in the production process, the greater the associated costs incurred. A single defective file in a blister means that the en- tire pack must be removed,” explained Picard. In this way, the company guarantees the safety and quality of its products and fulfils the strict regulatory requirements. machines rather than trying to get the last out of the old machines. As a result, a new technology centre is created almost every two years.” Achieving German quality requires German thinking. Tried and tested and constant change That nasty term “file breakage” Even after 145 years, manual work still has its place in production. Each reamer and file are elaborately finished by hand (Fig. 7). VDW initially wished to automate this manual work too, but the employees are so good at their work that they can produce the tip with exactly the required cutting angle very quickly. Thirty-five million instruments therefore include some manual production and additional inspections. In another respect too, people remain central at VDW. Throughout the building complex, there are boxes and blackboards for idea generation where employees can give their suggestions. Particularly good ideas are rewarded. This may be one of the reasons that every employee appeared to be so focused—but friendly and receptive too. Most of the employees have been with the company for many years, have detailed knowledge of the processes and participate actively, according to Picard. During the tour, the term “file breakage” came up often. All dentists are familiar with the nuisance of an instrument breakage, for both themselves and their patients. There are many reasons for a breakage, ranging from a complicated root canal anatomy to incorrect preparation techniques or poor processing of materials. In the case of severely curved root canals especially, the file fragment can only be removed with a great deal of patience. As recently as 30 years ago, stainless-steel instruments with ing the possibility of file breakage even further. Owing to a new production process, the files are significantly more flexible, and the dentist can prebend the instruments in order to gain easier access to severely curved canals. These new properties are made possible by a particular heating protocol. Once the RECIPROC instruments have been manufactured according to the proven process followed, they are subjected to a heating process that is specified in detail. This changes the molecular structure of the NiTi in such a way that the RECIPROC instrument acquires the additional properties described. The colour of the file changes to blue owing to the heating process. Otherwise, the application of RECIPROC blue is the same and it can be used with the tried-andtrusted VDW endodontic motors. RECIPROC blue will be available in the coming months. 7 8 only a rotational cutting action led to frequent file breakage. The cutting action of reciprocating instruments, however, virtually rules out file breakage if these instruments are used correctly. To further reduce the likelihood of breakage, dentists should opt for torquecontrolled motors instead of hand instruments. The motor detects when the pressure on the instrument is too high and prevents breakage with a backward movement. Furthermore, material fatigue is reduced if files are used only once. A specific focus on Asia Production is being restructured currently with the individual injection moulding machines being combined, creating dedicated areas within the manufacturing process. Monitoring by camera will ensure that no products are mixed up or swapped. The restructuring process is to be completed by the end of the year, but may require additional changes once VDW buys and installs more new machines “It is extremely important to us to improve ourselves and remain at the cutting edge. We have to keep pace with the dynamics of the market and steer them,” stated Picard. Although many of the older, mostly green-coloured, machines are still running without problems and an in-house workshop monitors and repairs the equipment, replacement parts are often not available. “Therefore, we feel new acquisitions are a better investment. Provided there is proper justification, the group opts for new grinding and injection moulding Just in August, VDW announced the next generation of reciprocating root canal preparation instruments with RECIPROC blue, reduc- VDW is focusing particularly on this prospering region at the moment. With an annual growth rate of 5 per cent, China, India and South Korea are currently among the most important markets for endodontic instruments. “We feel that there is an increasing need for safe, high-quality root canal therapy in these countries. Only several years ago, hardly anyone was talking about reciprocating instruments, endodontic motors with integrated apex locators or root canal irrigation systems like our EDDY. Particularly in the last five years, however, we have witnessed an increasing demand for them, espe- Indeed, the standard of living of the population in the Asia-Pacific region has significantly improved in the last ten years. Rising salaries and improvements in health care, especially for older patients, have led to greater demand for durable endodontic instruments. Dentists in India and China cannot afford to have a file break in a root canal either. Finally, the level of information about endodontic treatment has improved in these particular countries. Dentists are progressively educating their patients and showing them that root canal therapy with the right instruments is no more unpleasant than a filling. Owing to their quality, Germanmanufactured products are becoming first choice for a growing number of dentists. VDW has been represented in Japan for 60 years, and the other Asia-Pacific countries have been directly served since 2007. “The Asian market has great potential for us. Since 2015, China has been the number one market in Asia. Of course, we are continually entering new markets for our products; for example, VDW has been represented in Vietnam since the beginning of 2016,” Hu explained. For some years, VDW has been focusing more intensely on China (Fig. 8). “In June, VDW had its own stand at the Sino-Dental exhibition in Beijing. Being the largest dental trade fair in China, it attracted about 60,000 visitors. Sino-Dental went very well for VDW. We focused on established products that are already successful, such as RAYPEX 6, VDW.GOLD RECIPROC motors and RECIPROC instruments. At the stand, we offered various lectures and hands-on activities, which were very well received.” There is a great need for information on and products for endodontic treatment in China and its neighbouring countries. However, Germany and Europe remain home and the most important market for VDW. Therefore, the company’s production facilities in Munich will remain and be steadily expanded, reflecting the company’s commitment to German quality.[6] => TRENDS & APPLICATIONS 22 Endo Tribune Asia Pacific Edition | 11/2016 cleaning, disinfection and proper filling. Thus, these steps should be performed as well as possible and be followed by an apical microsurgery to remove the untreated apical region. Apical transportation Microsurgical handling of a procedural error during apical mechanical preparation Prof. Leandro A.P. Pereira, Brazil Endodontics is the dental specialty that is concerned with treating or preventing pulpal pathologies and apical periodontitis. The main objectives of endodontic treatment are to clean and disinfect the entire length of the root canal system up to a healthy level.1 When, through meticulous treatment, such objectives are achieved, success rates can exceed 94 per cent.2, 3 In pursuit of such results, during endodontic therapy, mechanical preparation is carried out with endodontic instruments and chemical preparation with irrigating solutions. facilitating flow of larger volumes of irrigating solutions to the apical third.6, 1 It also creates a favourable conical shape for endodontic filling. Therefore, it directly influences the quality of the disinfection process and, consequently, the prognosis of the case. Procedural errors during mechanical preparation may make it impossible to achieve the required disinfection levels. Yousuf et al. evaluated 1,748 endodontically treated teeth using digital radiography and found procedural errors in 1 tion; may lead to ledge formation and possible perforation.” The inadvertent use of rigid endodontic files, such as stainless steel, especially of larger diameters, without previous examination of the internal dental anatomy as part of the procedure, increases the risk of transportation of the foramen. Insufficient cleaning of canals, especially the apical third, predisposes treatment to endodontic failure.10, 11 Transportation of the foramen may not only impair dis- 2 4 5 Clinical case • Type I represents a minor movement of the physiological position of the foramen. • Type II represents a moderate movement of the physiological position of the foramen, resulting in a considerable iatrogenic relocation on the external root surface. In this type, a larger communication with the periapical space exists. • Type III represents a severe movement of the physiological position of the foramen and the canal, resulting in a significant iatrogenic relocation. A 55-year-old female patient (American Society of Anesthesiologists Physical Status Class I) visited the dental office complaining about spontaneous, constant pain, exacerbated during mastication and apical palpation in the region of teeth #13 and #11, which had been treated endodontically over the course of the last three months. The patient reported that she did not feel pain before the initial endodontic treatment began. After the first endodontic session, during which teeth #13 and #11 were 3 7 6 Fig. 1: Initial clinical view of tooth #11.—Fig. 2: Initial clinical view of tooth #13.—Fig. 3: Initial radiograph.—Fig. 4: Tomographic image demonstrating the transportation of the foramen of tooth #11.— Fig. 5: Tomographic image demonstrating the transportation of the foramen of tooth #13.—Fig. 6: Clinical image captured under the operating microscope showing the original canal trajectory and apical deviation of tooth #11.—Fig. 7: Radiograph of an endodontic file positioned in the apical deviation of tooth #11. After cleaning and shaping, endodontic filling must be performed to fill three-dimensionally and seal the endodontic space in order to prevent bacterial recontamination, maintaining the sanitation conditions achieved through the previous steps. The mechanical preparation of the root canal system is of utmost importance in the process of establishing endodontic sanitisation. 4, 5 It is responsible for physically removing the infected dentine and, consequently, bacteria located within the dentinal tubules. In addition, it increases the diameter and shapes the main canals, 8 9 32.8 per cent (574 teeth) of them. Transportation of the apical foramen, whether leading to root perforation or not, is among the most common errors during endodontic treatment, especially in curved canals.7–9 The Glossary of Endodontic Terms by the American Association of Endodontists defines “canal transportation” as “Removal of canal wall structure on the outside curve in the apical half of the canal due to the tendency of files to restore themselves to their original linear shape during canal prepara- infection of the canal system by disabling access to its original trajectory, but also irritate the periapex by extruding bacteria and their by-products and derail the ideal apical adjustment of a gutta-percha cone. These technical hindrances due to operational error in the preparation phase can negatively influence apical sealing and appropriate bacterial control.12 As a result, they worsen the prognosis of the clinical case involved. According to Gluskin et al., transportation of the foramen can be classified into three categories: 10 Treatment of apical transportation cases can be performed according to various clinical approaches. Canals with Type I transportation can usually be cleaned and filled. Type II may be filled after the application of an apical barrier to control bleeding and to serve as a physical shield to prevent extrusion of the endodontic filling material. In these situations, placing an apical cap with mineral trioxide aggregate (MTA), followed by conventional endodontic filling, can be considered. However, in clinical cases with apical transportation of Type III, it is generally not possible to achieve 11 Fig. 8: Apical cap with MTA Repair HP.—Fig. 9: Canal drying of tooth #12 with SurgiTip (MANUFACTURER).—Fig. 10: Retrofilling of tooth #12 with MTA Repair HP.— Fig. 11: Immediate postoperative radiograph.—Fig. 12: Control radiograph five months later of the periapical repair. treated at the same time, the pain began and had worsened after the third day. On the fourth day, the patient had to receive intravenous dipyrone and ketoprofen to control the pain. Concurrent with the systemic medication, an occlusal adjustment was performed. After two days, the pain returned and the patient went to another dentist, who administered sodium dipyrone 500 mg/ml every four hours and nimesulide 100 mg every 12 hours orally for seven days. The pain decreased, but did not cease. Two days after systemic medication ended, the patient again felt pain. She went to a third dental professional, who initiated endodontic retreatment of teeth #11 and #13. However, the therapy performed was not able to control the pain effectively. After four days, the patient also began showing febrile conditions. It was reported that, in none of the endodontic procedures performed, was absolute sealing achieved. Clinical examination established endodontic access at teeth #13 and #11. Inadequate geometric[7] => Endo Tribune Asia Pacific Edition | 11/2016 configuration of endodontic access already suggested problems in chemical-mechanical preparation of the root canal system (Figs. 1 & 2). Endodontic therapy was begun in teeth #13 and #11, and transportation of the foramen Type III was radiographically observed. On tooth #12, there was a full crown, a metallic intra-radicular retainer and signs of a poor endodontic treatment (Fig. 3). On the CT scan, it was possible to visualise the transportation of the foramina of the two teeth (Figs. 4 & 5). Owing to the severe apical deviation of teeth #11 and #13, the recommended treatment was endodontic retreatment, complemented by an apical microsurgery. Treatment of tooth #12 was also needed through cleaning, shaping and disinfection of the canal system with consequent endodontic filling. However, as the prosthetic crown of this tooth was adapted and microsurgery was already planned for the neighbouring teeth, the decision was to perform a retrograde endodontic treatment. Treatment was initiated with the endodontic retreatment of tooth #11, followed by that of tooth #13. The canals were irrigated with 2.5 % sodium hypochlorite, followed by 17 % EDTA, both with passive ultrasonic irrigation and prepared with RECIPROC 50 (VDW). Using an operating microscope and periapical radiographs, it was possible to visualise the apical deviation of tooth #11; however, it was not possible to follow the original trajectory (Figs. 6 & 7). The same occurred with tooth #13. Owing to the great irregularity of the walls of the canals after transportation of the foramina, it was not possible to perform the proper locking of a gutta-percha cone. For this reason, the decision was to perform an apical cap of 4 mm with MTA Repair HP cement (Angelus; Fig. 8). The filling of the rest of the canals was performed using thermo-plasticised guttapercha with MTA-Fillapex cement (Angelus). MTA-Fillapex contains particles of MTA in its composition. After the end of this stage, the patient underwent apical microsurgery, during which the apical area corresponding to the apical iatrogenic region was removed with a piezoelectric instrument and a W1 tip (CVDentus). On tooth #12, a piezoelectric apicectomy using the same instrumentation was performed, and the canal was retro-prepared to the depth corresponding to the apex of the molten metal core present. After drying the canal with a surgical suction pump coupled to a vacuum pump, the procedure continued with retrofilling using MTA Repair HP (Figs. 9–11). MTA has been the material of choice for sealing perforations, retrograde preparations and apices with irregular, not circular, morphology due to root resorption or incorrect apical preparation. Its superior features of marginal adaptation, biocompatibility, sealing ability in wet environments, induc- tion and conduction of hard-tissue formation, and cementogenesis with consequent formation of normal periodontal adhesion make it the most suitable material for these clinical situations. MTA Repair HP is available in powder and liquid form. It preserves all the features of traditional MTA with the addition of easier clinical handling. This last property is due to a change in the particle size of the MTA powder and the addition of a plasticiser to the liquid. TRENDS & APPLICATIONS Five months after microsurgery, the patient returned for clinical and radiographic control. Clinically, she did not complain about pain or discomfort. Radiographically, a rapid repair of the periapex of the three teeth involved was observed (Fig. 12). Conclusion The chemical-mechanical preparation phase of the root canal system is of utmost importance for 23 the success of endodontic therapy. Operational errors at this stage, including transportation of the foramen, can dramatically compromise the prognosis of a case. Therefore, it is extremely important to prevent these. Depending on the severity of the error, however, it can be repaired. Postoperative clinical and radiographic control showed that microsurgical complementation can be a safe and predictable clinical option. Editorial note: A list of references is available from the publisher. Leandro A.P. Pereira is a professor at the São Leopoldo Mandic dental school in Brazil. He can be contacted at leandroapp@gmail.com. AD[8] => Dental Tribune International ESSENTIAL DENTAL MEDIA www.dental-tribune.com) [page_count] => 8 [pdf_ping_data] => Array ( [page_count] => 8 [format] => PDF [width] => 846 [height] => 1187 [colorspace] => COLORSPACE_UNDEFINED ) [linked_companies] => Array ( [ids] => Array ( ) ) [cover_url] => [cover_three] => [cover] => [toc] => Array ( [0] => Array ( [title] => Twisted files and adaptive motion technology: A winning combination for safe and predictable root canal shaping [page] => 01 ) [1] => Array ( [title] => A commitment to German quality [page] => 04 ) [2] => Array ( [title] => Apical transportation [page] => 06 ) ) [toc_html] =>[toc_titles] =>Table of contentsTwisted files and adaptive motion technology: A winning combination for safe and predictable root canal shaping / A commitment to German quality / Apical transportation
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